Polycarbonate Injection Molding
Automotive parts
Enclosures
Construction
Appliances
Advantages of Polycarbonate Injection Molding
Polycarbonate is a good material when you need high impact strength and durability with temperature resistance. It has a part cost compared to other plastics but makes it up by having high strength and thermal properties with an excellent surface finish
- Good dimension stability
- Heat resistance
- Impact resistance
- Scratch resistance
- Can be made Flame and UV retardant
Polycarbonate Injection molding grades
We help you make PC injection molded parts with the properties you need
Standard PC grades
- General grade PC
- High flow PC
- Transparent PC
Special ABS grades
- Fire retardant ABS
- UV grade PC
- Glass filled PC
- PC ABS
- Optical grade PC
Finishing options for Polycarbonate parts
Wide color range
We can make customized color masterbatch to bring the color you want in the product
Product texture
Over 10 different types of texturing options to choose from
Electroplating
Electroplated chrome or silver to get some metallic properties and finish
Painting
Custom paint your parts with different combination of colors with a Matt/Gloss finish
Design guidelines for Polycarbonate Injection Molding
Minimum wall thickness for PC parts
A minimum wall thickness of 1.2mm to a maximum of 4mm should be maintained for PC parts. Lower wall thickness will cause filling issues while higher wall thickness will cause sink marks on the part
Uniform wall thickness
A uniform wall thickness should be maintained throughout the part to ensure smooth flow of material. Inconsistent wall thickness will hamper filling
Draft angles
ABS injection molded parts generally have a 1 – 2 degree draft to ensure easy removal of part from the mold
Sharp corners
A fillet has to be added in all sharp corners to ensure easy flow of material
Comparison of Injection molded plastics
